Category: Blog

  • Modular Design in the Anarctica

    The most remote settlement on earth isn’t on the windswept shelves of Antarctica or the barren tundra of the Arctic. It’s actually Tristan da Cunha, an island in the middle of the South Atlantic. Visiting takes roughly 40 days of travel from London, where the architect Hugh Broughton—who recently designed a health center on Tristan—is based.

    “Rather bizarrely, I think it may be the first project that we’ve designed and will be completed—because it’s under construction at the moment—[but that] we may not yet get to visit,” he says.

    It’s bizarre because Broughton’s work as an architect has taken him to some of the most inhospitable, difficult-to-access landscapes on earth. The small U.K. firm first rose to international prominence in 2004, when it won a competition to design the sixth Halley Research Station, an Antarctic science base on the Brunt Ice Shelf—a thick wedge of ice on the edge of the continent.

    To understand just how tough it is to build on this floating patch of ice, consider that the first five Halley stations were all destroyed. The first four were consumed by the ice, crushed and buried forever—this photo, from 1993, shows the masticated remains of Halley III being spit into the ocean. Halley V was demolished in 2012. Broughton’s solution was both utterly simple and incredibly radical (so much so that it’s been compared to the avant-garde ideas of architects from the ‘60s and ‘70s): give the buildings legs. Literally. Halley VI, which opened in 2013, is built on long skis that make it possible to tow each module to a new location when the ice shelf threatens to destroy it.

    Halley VI’s mobility is now being tested for the first time. Last year, the British Antarctic Survey realized that a dangerous chasm was emerging near the station—a chasm that could eventually turn this section of the ice shelf into a full-fledged iceberg, taking the $32 million research station with it. Then, in October, a new crack emerged along Halley’s resupply route. Now, the Survey is preparing to move the station ever so slowly, to a new location where it will be safe from the maw of the ice. Because summer is so short, the ice shelf is so inhospitable, and the station’s science is so complex, the project will take two years.

    While Broughton won’t be directly involved with the move, he has a detailed understanding of how it will work. After determining the ideal location for the base, crews will decouple its eight tall, modular pods and slowly tow them away using tractors. It’s an immensely precise process, Broughton explains: The station needs to be close enough to the ocean so as not to waste fuel transporting goods to and from the supply ship, but not so far inland that it’s threatened by a massive crevasse field where the ice connects to the actual continent.

    Architects rarely have to think in terms of polar shipping logistics or fuel rations. But Broughton’s work in Antarctica has made him an expert in this niche field that combines housing with extreme environmental engineering and construction logistics. It’s design for survival in the most literal way. Since Halley VI, his firm has drawn up Antarctic research station designs for Spain, Brazil, and South Korea, as well as a station for the U.S. proposed for the Greenland Ice Cap.

    Fittingly, much of Broughton’s other built work is focused on what the firm calls “sensitive locations,” like historic buildings and landmark locations. Polar architecture, in its own way, is also “sensitive.” Until recently, the buildings that house the researchers, engineers, and employees who work in these remote regions have been designed more like spaceships, designed first for survival in deep cold, deep dark, and deep isolation.

    Halley VI wasn’t just radical because it had legs, it was radical because it was human-centered: The firm took issues like visual and sensory deprivation into account, and even created a module that was double-height and had a wide picture window—insulated with aerogel—contradicting the traditional logic of design in extreme environments. In a climate where the sun doesn’t rise for more than 100 days and temperatures can reach -70 degrees Fahrenheit, having a comfortable bedroom or pleasant social space matters a lot more. “People just really love that space,” Broughton says. “To the point of almost moving the dining room furniture from the dining space to sit underneath that big window.” Design can play a profound role in the social and mental health of inhabitants of any climate, including the most extreme.

    The spaceship comparison is apt; in fact, Broughton has worked with NASA on deep space design. Perhaps a trip to Mars and a year working on an Antarctic ice shelf aren’t so different. The same goes for life on Tristan—the deeply isolated island of roughly 300 inhabitants—where Broughton’s firm is building a health center, a project that represents the application of its polar expertise to a less extreme, but even more remote, location. “It’s really been quite recently that we’ve made the effort to make the transformation from extreme polar projects to projects just in very remote locations in slightly more temperate environments,” says Broughton.

    The health center is being entirely prefabricated in a Swedish factory, right down to electrical and HVAC details embedded in the wall panels. The modules will be shipped to Tristan, since it has no airstrip. While the building technology isn’t very advanced—it needs to be accessible enough that local residents can repair everything if it breaks down—the project itself is carefully coordinated, since there’s no way to deliver spare parts or missing details to the island. Every light fitting, every window, and every detail must be accounted for, and simple enough for a non-professional to fix. Just getting construction materials to the island takes months, but the entire prefab building will take five months to build.

    It’s not so dissimilar from having to think about fuel costs and shipping schedules in Antarctica. “Without the Antarctic experience we would have found it very hard to do,” Broughton says. “You have to consider so carefully that there’s very little escape from these buildings. They’re going to make a big impression on a very small community, and therefore you want to get them absolutely right.”

    Broughton visited Halley VI after it was completed and got a chance to experience life there—though a storm cut the trip short after threatening to trap them at the base all winter. (“I would have really been able to do the world’s best post-occupancy valuation,” Broughton laughs). Things as small as each base member having their own window and better sound insulation were transformative. “Halley V was a very functional engineering-oriented, 25-year-old building,” he says. “These were all things people had been sort of denied, in a way, in the previous base.”

    Projects like Halley VI play a critical role in our understanding of the climate and planetary science. The data that comes from these frozen places represents the bellwether for a changing world, which is why governments go to great lengths to sustain and protect them. While Halley is being slowly moved over the next two years, both the U.K. and U.S. will grapple with their own structural changes back home, led by new, isolationist governments. “[These projects] rely on collaboration between other nations,” Broughton says. He points to the planned $300 million redevelopment of the U.S.-led McMurdo Station in Antarctica, the largest polar research station in existence. The fate of many such projects could depend on how politicians interpret their purpose as infrastructure or science.

    Meanwhile, the latest update from Tristan last week reported that construction on the new health center is already taking shape—despite a delay due, predictably, to bad weather.

  • Building with Modular Construction in California

    Building with Modular Construction in California

    An easy construction process reduces any drama for a couple in California.

    Bill and Abbie Burton have experienced their share of construction drama. The Solana Beach, California–based landscape architects have been working together for 25 years, overhauling landscapes and buildings alike. So when the time came to build a vacation house on the 330-acre oak-speckled woodland they purchased in Mendocino County, nine-and-a-half hours north of their main residence, they opted for the easy way out: a custom prefab house. “We weren’t able to make lots of trips up here, so we couldn’t babysit the process,” says Bill. “Stick-built construction requires a lot of hand-holding. Going prefab made it pretty seamless.”

    When Abbie and Bill Burton hired to design their prefab weekend home, their two requests were “simple-simple, replaceable materials,” says Abbie—such as concrete floors and metal panel siding—and “the ability to be indoors or outdoors with ease.” Deep overhangs provide shade and protection from rain, so the Burtons can leave their doors open year-round and hang out on their 70-foot-long deck even in inclement weather. They visit the house once a month, usually for a week at a time, with Vinnie and Stella, their rescue Bernese Mountain dogs. Their two adult children occasionally join them. The couple hopes to one day retire here.

    Photo: Dwight Eschliman

    The couple met with the firm just six times to hammer out the design: a two-bedroom, 2,200- square-foot house with an additional 1,440 square feet of covered decks. Made up of ten prefabricated steel modules, the structure took three months to build, including installation of all cabinetry, plumbing, fixtures, and drywall. The modules were trucked to the site one morning, and were swiftly craned into place atop concrete block piers.

    “We literally sat on the hill in lawn chairs and watched the house come together,” says Bill. “It was instantaneous. We went from having just a foundation on our site to walking around our house a few hours later. You never see architecture come together like that.” Six weeks later the finish work was complete—seams where the modules met were patched, an 18-foot kitchen island was installed—and the Burtons moved in.

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  • Taking Prefab Construction to the Next Level

    New York—Less than two months ago, Full Stack Modular announced the purchase of FC Modular’s core assets from Forest City Ratner Cos. (FCRC). Roger Krulak, CEO & Founder at Full Stack and former senior VP of prefab construction at FCRC, explained at the time that he planned to build upon the original mission of the company he worked for, known for the rise of 461 Dean St., the tallest modular building in the world. The tower, located in Brooklyn, New York, is now ready to receive its tenants.

    Krulak discussed with Multi-Housing News the details of the acquisition, his new company’s goals and the perks and challenges on creating buildings from prefabricated components.

    MHN: What details can you give us on the purchase of Forest City Ratner Companies’ core assets?

    Roger Krulak: Full Stack Modular purchased all of the assets of FC Modular (from Forest City Ratner Cos.) including a lease for 100,000 square feet of space in the Brooklyn Navy Yard plus 85,000 square feet of storage.  All of the infrastructure improvements valued at over $14 million, all of the equipment, the IP related to FC Modular High Rise modular system and a groundbreaking collective bargaining agreement with the joint building trades.

    MHN: What are your plans for Full Stack Modular? Did you set out any short term and long term goals?

    Krulak: We are focusing our efforts on multifamily developers in three market segments. Hotels, student housing and multifamily rentals because these are the ideal uses for our system. We are focused on the middle 70% of the market. We are a turn-key solution from concept to completion, including design, manufacturing and onsite construction and we have several projects in the pipeline.

    MHN: On your company’s website it is stated that modular construction is cost certain. What can you tell us about that and about cost benefits compared to traditional builds?

    Krulak: Our process allows you to develop a project meeting your program at a cost certain price. If you include all development costs, carried interest, excess general conditions, early revenue recognition, reduced onsite safety requirements, the savings can be as much as 20 percent compared to traditional construction.

    MHN: Are traditional lenders such as banks open to the idea of modular construction? Is it difficult to get financing for such a project?

    Krulak: We are working with several banks and private funding sources to provide financing for our projects. We believe that the underwriting as well as progress payments are much simplified with a modular solution. You take 80 percent of the construction cost, keep 10 percent retainage and pay 50 percent upfront for materials and 50 percent on inspected modular completion. It’s a very easy solution. Additionally, we provide UCC (Uniform Commercial Code) filings for all materials purchased to complete the modules.

    MHN: In a press release on 461 Dean, it is stated that the building has “amenities made possible by its modular construction.” What type of amenities are we talking about?

    Krulak: The amenities are not made possible by modular construction, however the entire building can be built out of mods, including gym space, yoga rooms, core elevator and stair shafts, elevator machine rooms, double height space etc.

    MHN: Tell us about Full Stack Modular’s up and coming projects.

    We have several projects in the pipeline from additions to existing rental buildings to passive rental buildings and multiple hotels for major U.S. chains.

    MHN: What is the strategy behind modular construction in general?

    Krulak: From Full Stack Modular’s perspective, we are offering a turnkey solution to developers of multifamily both public and private. Give us the land you control and your desired program and we will do the rest. When we build off-site, we can benefit from of all the advantages of manufacturing: ergonomic work environment, tighter tolerances, safer working environment, less waste, better working conditions, faster completion, lower cost than in general conditions, less neighborhood disruption, tighter construction.

    MHN: Is modular construction becoming more popular? Do you think it will ever become the norm in the business? 

    Krulak: Modular construction is becoming more popular worldwide. Projects in Australia, U.S., Singapore, New Zealand, Malaysia, China, U.K. and Germany all have active modular builders/developers. Brazil is not far behind. Singapore is mandating modular construction as a requirement for successful builders on government land as well as providing subsidies for it.

    MHN: What are the main challenges in modular construction?

    Krulak: The main challenge is that we are trying to break entrenched silos of multifamily development. Design, construction and development have long lived in different silos trying to shed risk to one or the other stakeholder. The result has been incredible inefficiencies and increased cost. Modular construction needs to break that mold and move back into a collaborative environment with shared risk. That is not only a change, it is a paradigm shift. That is the biggest challenge we face.

    MHN: Are the buildings as sustainable or as resistant as regular ones?

    Krulak: The buildings can be more sustainable and resilient than traditional construction. Building in a factory allows you to build with much tighter tolerances making passive construction much easier. The buildings are lighter and structurally more redundant than conventional construction. Being born in New York, we have not completed a design for a more seismic environment. However, initial studies say the lightness and redundancy make for easier compliance with seismic requirements.

    Image courtesy of Full Stack Modular

  • Developers Discover Greener Features Using Prefab Construction

    Developers Discover Greener Features Using Prefab Construction

    The Greene Town Center (The Greene) in Beavercreek, Ohio is a mixed-use town center, featuring upscale retail, restaurants and apartments. Completed in the fall of 2008, this $40 million, 360,000sf expansion of the town center may look like others in the Steiner + Associates portfolio, but there is one unique difference. The Greene incorporates modular construction technology that makes the building process not only greener, but more profitable. Recently The Modular Building Institute (MBI) talked with Bob da Silva, Senior Vice President of Construction for Steiner + Associates as well as Matt Canterbury, Director of Business Development for M+A Architects (architect of record) about the unique advantages of modular construction.

    Modular Delivers Profit Advantages

    For Steiner + Associates (Steiner), this was the first town center in which they incorporated modular construction techniques. According to Bob da Silva, the modular process was considered specifically because of both labor shortages and materials cost escalation. Steiner’s owner and CEO, Yaromir Steiner, wanted to investigate modular construction as a solution to these problems. Yaromir, da Silva says, exhibits a healthy curiosity for better processes and cutting edge technologies. “He’s willing to take a calculated risk and try something others may not have.”

    Matt Canterbury of M+A Architects (M+A) adds that he was not surprised that Steiner was looking at the modular method when the two companies started collaboration on The Greene. “Steiner + Associates is always willing to try leading edge processes; it’s a part of their philosophy.” Coming into the project, M+A did have some experience with modular construction—but only within single-story classrooms and offices. Because of this, they knew that the modular process would not inhibit their design.

    “It’s a delivery method that doesn’t limit our designs in any way.” Canterbury explains. The architect can design condos or apartments to normal specifications. The how of getting those individual units constructed is usually negotiated by the contractors and private developers. “We have found that if contractors have experience and a comfort level with the modular process, they are willing to use it.”

    In this case, Steiner was introduced to Champion Enterprises through the general contractor for The Greene, Corna/Kokosing. Champion is a nationwide leader in modular commercial housing and had just the experience and portfolio Steiner felt good about. Both proven leaders in multi-family commercial properties, the two developers decided to work together on the residential portions of The Greene—about 13% and 48,000sf of the entire build.

    The Flexibility Advantage Becomes Key for Developers in the New Economy

    And da Silva views the final modular build as successful. So much that Steiner is now planning to apply the modular advantage toward future town centers. At the time The Greene was built, the modular advantages for adequate labor supply and cost control were the overriding ones. “But times are different now,” da Silva points out. The flexibility modular construction affords is an even greater advantage in this economic climate. Steiner plans to build one-story retail centers with a platform on top, allowing them to bring in modular residential units at a later date. “The modular construction technique allows us to set residential above the retail much faster and with less disruption.”

    M+A also sees the economic advantage to developers. It’s a process that can deliver under tight deadlines, Canterbury points out. If you are looking at an apartment complex of 120 units that needs to be done in 9 months, modular is the best way because of the accelerated timeframe.

    The Architect’s Perspective: Lessons Learned As The Greene was the first multi-story modular project for M+A, the architects also learned some powerful lessons about in-factory construction. “We were pleasantly surprised that the coordination with Champion went so smoothly,” Canterbury comments. “The modular providers understood the big picture right away. Furthermore, we found it to be a really precise building method. When you think about how precise and flexible the process of modular building is,” Canterbury reflects, “there are many reasons to use this delivery method.”

    In fact, M+A is actively working with other modular providers and clients to offer faster construction schedules. The acceleration advantage is particularly powerful for certain markets that M+A serves so well, like multi-story residential housing and franchise retail applications. In these instances it is a matter of replicating the original design, either in multi-story fashion for residential, or from site location to site location for retail franchise.

    Modular is Greener, Period

    In the future, though, it may be the green advantages themselves that outweigh all other factors. Modular construction is simply a greener process. Although Steiner may not have considered the green advantage as the key factor at the outset, da Silva points out that they now realize they had delivered a greener build through improved use of materials and less disruption at the site. This translates into quite an advantage for a development company that “seeks to sustain or even add ‘greenspace’ to the landscape.”

    As for M+A, they were sold on the green advantages of modular construction going into this project. Canterbury points out that M+A has been aware of modular’s green advantage for several years. “The inherent advantages for sustainability result from not having to doze an entire site, but instead just enough area to crane modules in.”

    M+A has been actively promoting the greener building advantages, in addition to the acceleration features, to their clients. A smart move, considering the fact that green building is the major driving force in construction trends for the foreseeable future, as well as the one area where growth is certain for some time to come.

    Article Credit to http://www.modular.org

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  • Prefab Pods Can Add a Granny Flat Just About Anywhere

    Prefab Pods Can Add a Granny Flat Just About Anywhere

    British company Pod Space’s prefab pop-up pods add garden offices and studio escapes just about anywhere you can imagine. The sustainable modular pods are completely customizable, allowing clients to create an eco-space for an extra room, a quiet respite in the yard, or even a full service home. With options like energy saving glass, low energy heating and renewable energies like solar roofs, each Pod Space has the potential to be a personal, sustainable oasis.

    Streamlined and with a small footprint, Pod Space’s modular structures were designed to meet planning policy, meaning in most cases do not require a building permit when installing. With most of the construction occurring off-site, the pods are installed quickly and easily, and can be relocated easily as well.

    Related: Innovative Modular Eco Pods Operate Off-Grid in Any Locale

    Each pod is fitted with floor to ceiling Scandinavian windows and doors, which are highly insulated and meant to connect the inside to the landscape outside. The windows also flood the pods with light, in the case that the client doesn’t want to electrify their escape space. Both the inside and out are clad with sustainably sourced timber, as well as energy efficient fixtures and detailing. Pod Space has also developed its own solar shading, in the form of gorgeous Cedar louvers that protect through all weather.

    The additional green features are endless, Pod Space even offers a green roof system of sedum herbs and grasses to further insulate, act as a waterproofing technique, and of course look lush and wonderful. In varying sizes and customizable features, Pod Space can create a personal, versatile getaway space to suit all needs.

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  • How Solar Lanterns are Giving Power to the People

    Prashant Mandal flips on a candy-bar-size LED light in the hut he shares with his wife and four children. Instantly hues of canary yellow and ocean blue—reflecting off the plastic tarps that serve as the family’s roof and walls—fill the cramped space where they sleep. Mandal, a wiry 42-year-old with a thick black beard and a lazy eye, gestures with a long finger across his possessions: a torn page from a dated Hindu calendar, a set of tin plates, a wooden box used as a chair. He shuts down the solar unit that powers the light and unplugs it piece by piece, then carries it to a tent some 20 yards away, where he works as a chai wallah, selling sweet, milky tea to travelers on the desolate road in Madhotanda, a forested town near the northern border of India.

    “My life is sad, but I have my mind to help me through it,” Mandal says, tapping the fraying cloth of his orange turban. “And this solar light helps me to keep my business open at night.”

    Holding a solar-powered lamp, Soni Suresh, 20, and Suresh Kashyap, 22, celebrate their marriage ceremony in Uttar Pradesh, where 20 million households lack electricity.

    Mandal, whose home sits illegally on public land at the edge of a tiger reserve, is just a tiny cog in a surging new economic machine, one that involves hundreds of companies working aggressively to sell small solar-powered units to off-grid customers in developing nations to help fill their growing energy needs. Roughly 1.1 billion people in the world live without access to electricity, and close to a quarter of them are in India, where people like Mandal have been forced to rely on noxious kerosene and bulky, acid-leaking batteries.

    Roughly 1.1 billion people in the world live without access to electricity, and close to a quarter of them are in India.

    Mandal’s solar unit, which powers two LED lights and a fan, is energized by a 40-watt solar panel. Sun beats down on the panel, charging a small, orange power station for roughly ten hours at a time. Mandal leases the kit from SimpaNetworks. A for-profit company with a name derived from the notion of “simple payments,” Simpa offers subscription plans structured to fit the budgets of low-income consumers. Even so, the equivalent of roughly 35 cents a day is a massive expenditure for Mandal, who supports his family on a razor-thin budget of less than two dollars a day. Food costs money, as do schoolbooks, medicine, and tea. His middle son, who’s 15, fell ill late last year, and the hospital bill plunged the family into debt exceeding $4,000.

    Nevertheless Mandal says that spending 20 percent of his earnings on Simpa’s services is better than living so much of his life in total darkness. “I was spending that much to recharge a battery before,” he says. “I would walk about one kilometer back and forth up the road to recharge it. Sometimes battery acid would spill and burn me. One time it spilled and burned right through the fabric of my pants—all for power.”

    Mandal’s struggle is replayed in villages in Myanmar and in Africa, where private companies are selling people solar units and panels and building solar farms. The International Energy Agency estimates that 621 million people in sub-Saharan Africa have no electricity. Because of insufficient power lines in India, only 37 percent of the nearly 200 million people in Mandal’s home state of Uttar Pradesh use electricity as their primary source of lighting, according to 2011 census data. Simpa calculates that 20 million households there rely mainly on government-subsidized kerosene. Throughout the small farm towns, mobile phones are charged using tractor batteries; hundreds die of heatstroke each summer, when temperatures can soar to 115 degrees Fahrenheit; and the grimy black soot released by kerosene scars human lungs. Mandal’s neighbors who have electricity say that it stays on only two to three hours each day, with no alerts from the government about when the blackouts will start or end. Mandal, however, would have no viable source of power without solar because of the improvised nature of his home.

    Simpa CEO Paul Needham, who used to work in Microsoft’s advertising department in Washington State, lives a far more privileged life in India than Mandal could ever dream of. He has running water in his home and a near-steady flow of electricity and Wi-Fi. Originally from Vancouver, Canada, Needham moved to India in 2012 hoping to help bridge the gap between people like himself and Mandal. “In many ways India is a divided society, because after decades of rapid development, rural areas like these still lag behind major cities,” he says. “Our customers can’t wait for a better power grid to be built. They need power now.”

    Needham explains that he got the idea for his company while visiting with members of a women’s rights organization in Tanzania in 2010. He saw people paying a neighbor to recharge their cell phones using a solar panel she owned. “It dawned on me that this could really be viable as a business model,” he says. “Solar could be sold.”

    In the Jubilee Revival Church in Sango Bay, Uganda, members of the choir rehearse by solar light the night before services. Sango Bay is a small fishing village with 120 households.

    In India’s rural marketplaces, sellers profited from solar for years before companies such as Simpa began offering their services to customers like Mandal. In stalls the size of closets men show off inexpensive solar units by cooling themselves under a fan. Customers drawn in by the demonstration interrogate the sellers, who show them thin red and blue wires that could connect to lightbulbs, mobile phones, or fans. These solar units, which are labeled falsely with brand names such as Rolex, Gucci, and Mercedes, cost three to four dollars—a fraction of what Mandal pays Simpa every month. The problem with these models, according to Needham and others in India’s burgeoning solar services industry, is that they’re poorly made and frequently fail.

    Electricity is a rare luxury in Uganda. Denis Okiror, 30, began using solar lights at his barbershop in Kayunga two years ago. He says most of his customers prefer to visit him in the evening.

    Julian Marshall, a professor of environmental engineering at the University of Minnesota, says the solar-service industry has great potential to thrive and to improve people’s lives in developing countries, calling it a “feel-good story.” Marshall monitors air pollution inside homes of customers both on and off the grid, researching the damage inflicted by kerosene and other dirty-energy sources. Across India, fumes from kerosene lanterns combine with soot spewed by coal-burning power plants, triggering heart attacks and lung damage in many people. Marshall credits around half a dozen solar companies, including Simpa, for taking an innovative approach to sales in rural India. “The customer makes the decision to buy solar services primarily for personal financial reasons,” he says. “But health and environmental benefits for the community come along with it, and I think that’s great.”

    The chance to escape India’s blistering heat is perhaps the strongest incentive for leasing a solar system. Shiv Kumar, a 20-year-old laborer in Madhotanda, makes his living gathering hay for farmers, earning less than $2.50 on the days he works. When food is scarce, he sometimes works for grain rations. The home he shares with his father and brother is concrete, with two tiny rooms that offer little ventilation. So when a sales associate from Simpa demonstrated the solar kit, it was the fan that sold him. “The kerosene lamp was dim and yellow and made me feel depressed,” Kumar says, standing in the fan’s breeze. “But this is the best fan I’ve seen.”

    Neel Shah, a Simpa product management leader, can attest that the challenges of bringing solar services to rural areas often stretch beyond whether people can afford them. One time men traveling on Shah’s train attacked him. Another time villagers in the district of Mathura warned Shah that members of a gang, known for wearing just underwear and lubricating their bodies with oil to avoid capture, were coming that night to loot homes. The villagers apologized to Shah and escorted him to a rickshaw. Uttar Pradesh, India’s most populous state—with 40 percent more people than Russia—is also its most chaotic. Gangs and violent crime are endemic, as are elected officials with criminal records.

    Solar Partner

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    Article Credit to http://ngm.nationalgeographic.com/2015/11/climate-change/solar-power-text

  • A Look at Frank Lloyd Wright’s Prefabs

    From early modular construction to a portfolio of homes based in the Midwest, we take a look at the prefab residences designed by America’s most famous architect.

    If you were plotting a Frank Lloyd Wright tour of American architecture, the 2700 block of West Burnham Street in Milwaukee might not make your itinerary. But on this quiet street, you can find evidence of the architect’s career-long obsession with creating affordable, sometimes prefabricated, housing for the masses.

    The only grouping of Frank Lloyd Wright’s early American System-Built Homes—built by Arthur Richards and designed with standardized components for mass appeal to moderate-income families—is situated in the Burnham Park neighborhood in Milwaukee, Wisconsin. The four model 7A duplexes, one model B1 bungalow (shown here), and model C3 bungalow were added to the National Register of Historic Places in 1985. [Photo via McNees.org]

    Crafted between 1915 and 1917 with precut factory lumber to save cash and labor, a half-dozen duplexes and bungalows on this block—the American System-Built Homes, as they have come to be known—were Wright’s first attempts at attainable architecture. He did more sketches for this project than any other in his career, according to Dale Gyure, a Wright scholar. Gyure notes that the homes embody ideas from “The Art and Craft of the Machine,” a 1901 speech in which Wright spoke of buildin

    Another house built from Wright’s Prefab #1 plan for Marshall Erdman & Associates, the Socrates Zaferiou House in New York state, was sold in 2014. The Prefab #1 layouts, which ranged in size from 1,800 to 2,400 square feet, shared a single story, L-shaped plan with a “pitched-roof bedroom wing joining a flat-roofed living-dining-kitchen area centered on a large masonry fireplace.” Alongside prefabrication managed by Erdman’s company, the architect sourced off-the-rack Andersen windows and Pella doors and used basic materials like plywood and Masonite to cut costs. [Photos via Curbed]

    Wright revisited the affordable home concept often. His Usonian homes, which were built starting in the late 1930s, represent a more ambitious attempt at a design system that could be replicated, with concrete slabs embedded with piping for radiant heating and carports instead of garages. Writing in Architectural Forum in 1938, Wright identified the challenge of building “the house of moderate cost” as “not only America’s major architectural problem, but the problem most difficult to her major architects. I would rather solve it with satisfaction to myself than anything I can think of.”

    g affordable housing by letting machines free humans for more high-level design.

    New York City boasts only two Frank Lloyd Wright structures: the Guggenheim Museum, and this modest prefab on Staten Island. The Cass House was built according to the Prefab #1 plan he designed for Erdman’s prefab company. According to the New York Times, “It was built late in his life from a plan for prefab moderate-cost housing. The components were made in a Midwest factory and shipped to Staten Island for construction under the supervision of a Wright associate, Morton H. Delson… Wright had planned to tour the Staten Island house, but shortly before his scheduled arrival he became ill and died at age 92 on April 9, 1959.” [Photo via Bridge and Tunnel Club]

    Wright was cooking up an ambitious plan with a developer, Arthur L. Richards, to sell homes via a car-dealership model when the combination of a sluggish economy and the entry of the United States into World War I effectively scuttled the project, according to Sidney K. Robinson, a professor emeritus of modern architecture at the University of Illinois at Chicago.

    The Rudin House in Madison, built following Lloyd Wright’s prefabricated Plan #2 for Marshall Erdman’s company, is one of two homes built as a large, flat-roofed square with a double-height living room accented with a wall of windows. [Photo via Mike Condren]

    These projects led to the Erdman homes, a series of three prefabricated structures that Wright designed for Marshall Erdman, a builder who had collaborated with Wright on the Unitarian Meeting House in Madison, Wisconsin. Each “set” would come with all the major pieces needed to assemble a home; the buyer would have to provide the foundation, wiring, and plumbing, and even submit a topographic map for Wright’s approval. The layouts of the two models that were constructed—the L-shaped No. 1 and flat-roofed No. 2—would “immediately catch your eye,” Gyure says, as looking a bit like previous Usonian models, more evidence of Wright’s continual refinement of affordable housing concepts.

    “Wright wasn’t trying to change the manufacturing or prefab system” with these experiments, Gyure says. “He was trying to take advantage of it.”

    Frank Lloyd Wright’s second prefab plan for Marshall Erdman & Associates sported a carport on the first level attached a large, open-plan living room. His third design for ME&A was never constructed. [Plans via the Frank Lloyd Wright archive at the NCSU Libraries]

    Read more about Frank Lloyd Wright’s prefab legacy, epitomized by a light-on-the-land structure owned by his grandson Tim Wright, on a plot of land in Wisconsin near the architect’s famed estate Taliesin.

    The seeds for Frank Lloyd Wright’s collaboration with prefab builder Marshall Erdman were planted when Erdman hired the architect to design the First Unitarian Society meeting house in Madison, Wisconsin. [Photo credit courtesy The Kubala Washatko Architects (TKWA) via ArchDaily]

    Article credit to dwell.com

  • Trending-Modern Prefab Office Space built using Modular Construction

    Takes advantage of a controlled production environment, the latest manufacturing technologies, and the design flexibility of modular construction to produce high-quality prefabricated buildings for any demand.

    The prefab office building process starts with the assembly of steel and concrete. Redundant quality controls manufacturing accuracy, before every prefab office building leaves the factory.

    Prefab construction takes multi-tasking to a whole new level. Our construction foreman professionals are at your site, preparing the foundation to receive the prefab modules.

    Land site is graded, cement foundation is poured as needed to support the prefab office building.

    With all containers shipped to the site, the foundation ready, the prefab building is set into place, connected to the foundation for a solid and durable completed building.

    Utilities are connected and selected exterior finishes are added. Resulting environmentally-friendly, with the all the same expect from conventional buildings.

    Short time to occupancy, your venture can commence and start generating revenue sooner, plus accelerate your returns on your investment.

    Contact USModular, Inc. to learn more about prefab construction!

    info@usmodularinc.com

    888-987-6638

  • Modular vs. Site Built Homes

    Across the world, the timely construction of properties benefit both the constructor and homeowner. From the owner’s point of view, early possession of a home or apartment, allows them the opportunity to earn rental income sooner, and save on the interest on the loan borrowed from the bank. Also, upon completion of the project the builder can reinvest the capital into new projects and earn further income.

    The traditional site-built construction is giving way to prefab structures and materials. Prefab technologies can be used to build homes quickly and cost-effectively, especially as traditional construction costs continue to rise. As the cost of borrowing is steep in developing countries and land developers are facing a liquidity crunch, time is equal to money.

    Prefab construction method is quicker and adds to the revenue stream of the developer. In prefab technology, the project can be designed using architecture software. Parts such as steel frames, wall, ceiling panels are custom-made. The components are then brought to the construction site , the structure is assembled on-site., together with kitchen and bathroom, doors and windows units being fitted into place.

    The use of prefab techniques can also result in better cost efficiencies over the life span of the buildings. Normally, pre-engineered homes show better performance, as assembly-line-produced homes are manufactured to stricter norms, with cutting edge technology and reduce the number of manufacturing defects. Using prefab method in buildings also gives flexibility in terms of expansion and modifications.

    Contact USModular, Inc. for more information on the benefits of prefab vs. site built construction.

    info@usmodularinc.com

    888-987-6638

  • Women Can Now Escape to a Backyard “She Shed”

    Men have their caves, and now women have their sheds.

    “She Sheds” are a new trend sweeping the nation that allow women to escape to their own personal private retreats, without leaving home.

    Nestled behind Tamara Harbert’s Houston home is her great escape into a little backyard bliss.

    It’s being away, without being away, which I love,” said Harbert.

    A She Shed is much different from a man cave, but the quaint 144 square foot bungalow serves a similar purpose.

    “I read in there, I do paint in there, now I’m doing some collages – I love color,” Harbert said. “I love eclectic things. I love antiques,” Harbert said.

    Her She Shed is decked out with her own style and equipped with an air conditioner and ceiling fan, so she is able to “shed her stress” year round. She uses the space for arts and crafts, or getting design ideas for her next project.

    “I can sit and read in my house. But I’m also looking around thinking to wash the windows. I need to do the laundry. Look at that dust over there. I’m in here I’m not thinking that,” Harbert said.

    Her little getaway is filled with furniture and decor that she has collected and repurposed over the years.

    “Everything in there is either something someone was throwing out, or things that we’ve made,” Harbert said. “Things you’ll find in there. My daughter would paint a rock, or glue something together. I kept it, it’s in there.”

    The shed was originally built for their children by her husband Stuart. The project took nearly 9 months to finish.

    “I wanted to build a playhouse and I looked online at existing projects and said, ‘I want to see if I can try that myself,’” said Stuart Harbert.

    To keep costs down, they used a lot of repurposed material from the Habitat for Humanity ReStore.

    “The door, the windows are reclaimed. The bricks on the porch are also reclaimed bricks,” Tamara Harbert said.

    But as the children grew, it would not be a playhouse forever.

    “It was actually meant to be a transition to my wife so she could use it for a little retreat. But then if the grandkids come back, then we’re all set for a future purpose,” Stuart Harbert said.

    Read the full article – Credit to ABC Eyewitness News

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